How It Works and Is It Worth the Cost?

Whether you are stockpiling food for emergencies or want backpacking meals, freeze dried food is almost always the best way to go. Freeze-dried foods are lightweight, can last decades, are easy to rehydrate, and taste good.

However, there is one little problem: buying freeze dried foods can cost a fortune.

But did you know that you can freeze dry food at home?

There are now some models of home freeze dryer machines available. If you want to try this at home, here’s what you need to know (including whether it’s worth the cost!).

What Is Freeze Drying?

We know that ice (a solid) can turn into water (a liquid) and then into vapor (a gas). However, in certain circumstances, ice can completely skip the liquid form and turn directly into a gas.

This process of a solid turning directly into a gas is called sublimation.

Freeze drying uses sublimation to remove water from food. The scientific name for this food preservation method is lyophilization.

History of Freeze Drying

Some cultures have utilized sublimation as a natural food preservation method. For example, the people of the Andes Mountains used sublimation to preserve meat and crops as far back as 1200AD. The conditions in the high-altitude Andes Mountains meant that the food froze, then the frozen water in the food slowly sublimated.

During WWII, freeze drying was used to transport blood and organs. Later on, freeze drying was industrialized and used for food. (Sources: 1, 2, 3, 4)

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Freeze Drying At Home

When the process is over, you will have food that is free of water and chemically stable. So long as you keep the food in ideal conditions, it can last up to 25 years.

A good home freeze dryer machine will self-monitor the process. Once the water vapor has been removed, the humidity sensors automatically turn off, so the method is virtually fool-proof.

The freeze dryer will even cycle the temperatures up and down, repeating sublimation until all water is removed from the food.

Can You Freeze Dry At Home without a Machine?

You know the freezer burn that occurs on food when kept in the freezer for a long time? This is the same thing as freeze drying.

So, in theory, you can freeze dry foods simply by keeping them in your freezer long enough.

Some people (such as here) even claim to use their freezers for freeze drying. However, there are some practical problems with using this method:

• It takes a VERY LONG TIME: It will probably take months to freeze dry food entirely in a standard freezer. Not a very effective way to preserve food.
• Only the surface of the food will freeze-dry: Because the pressure isn’t very low in a freezer, sublimation will only occur on the food’s surface. That makes it impossible to freeze dry thicker foods. For example, herbs and greens might work okay, but you can forget about freeze-drying whole strawberries – it takes too long. Even herbs will take about a week to freeze dry.
• Bacteria aren’t killed: Freeze drying (whether in your freezer or with a machine) will not kill bacteria. This isn’t a problem with a professional machine because it removes all water (and thus prevents bacteria from growing). You can’t be sure that all moisture was removed from freezer-burned meat, though, so bacteria could keep growing while it is stored.

There are ways of DIY freeze drying using dry ice or liquid nitrogen. The results will be better, but it still isn’t practical.

So, while you can try it as a fun experiment, don’t count on DIY freeze dry methods for building your emergency food stockpile. (Source 5, 6)

Building a DIY Freeze Dryer

If you don’t want to pay for a professional freeze drying machine, you could try to build one yourself. However, this is not a project for amateurs! You’ll need a lot of (expensive) equipment and knowledge. The video below gives you an idea of how involved the process is.

 

Benefits of Home Freeze Drying

Compared to other food preservation methods, there are a lot of benefits to freeze drying. The big ones are;

1. Retain the Nutrients in Food

Compared to other food preservation methods, freeze drying does a great job of preserving nutrients in food. Harvest Right reports these stats:

• Freeze dried foods retain 97% of nutrients
• Dehydrated foods retain 60% of nutrients
• Canned foods retain 40% of nutrients

Of course, Harvest Right (which sells home freeze dryers) has a vested interest in saying that nutrients are retained. But these stats are backed up by many tests.

For example:

• This study in the International Journal of Molecular Science found that freeze drying retained antioxidants such as beta carotene and linoleic acid in most fruits tested
• Sheffield University found that freeze-dried fruits retained 100% of vitamin C and only lost 8% of total antioxidants.

Freeze drying is great for preserving nutrients because vitamins and antioxidants are susceptible to heat. Most vitamins are also water-soluble, so they can be lost in the liquid used in canning.

2. Better Taste and Texture

Ever tried a freeze-dried strawberry? It is delicious and crisp. I like them more than fresh strawberries. Freeze-dried peas are so crunchy that you could smuggle them into the movies to eat instead of popcorn.

Now, not all freeze dried foods taste good – especially when you rehydrate them. My thru-hiker father constantly complains about how gross freeze-dried lasagna is (I’m not sure why he keeps bringing it on his hikes!).

Yes, the texture can get a bit weird when you rehydrate freeze-dried foods. But, compared to canned or dehydrated foods, the texture is generally much less mushy.

Here’s some freeze-dried food from the Valley Food Storage and Wise brand.

News flash: it never actually looks this pretty when you rehydrate it in real life!

You can check out our review of the top freeze-dried food brands to get the lowdown.

3. Shelf Life

Freeze dried foods can have an amazingly long shelf life. Some foods will last over 25 years, assuming you keep them away from light and moisture.

Of course, canned foods also have a long shelf life. However, home canning usually involves glass jars – and glass is not the best storage vessel for emergency prep (imagine all your food prep shattered everywhere after an earthquake, hurricane, or tornado!).

4. Lightweight

Because all the moisture is removed, it is very lightweight. It is even lighter than dehydrated food because some moisture remains after dehydration. A good home freeze dryer machine will have humidity sensors and only stop the process once the food is completely dry.

The lightweight means freeze dried foods are ideal for backpacking and Bug Out Bag planning.

Read our suggestions for Bug Out Bag Foods.

Freeze Drying vs. Dehydrating

Freeze drying is often compared to dehydrating. While both methods remove moisture from the food to preserve it, they are very different.

One isn’t necessarily better than the other – they serve different purposes. Read more about freeze dried vs. dehydrated.

Here’s a breakdown of how they compare.

	Freeze Drying	Dehydrating
Shelf Life	Up to 25 years	1-5 years
Weight	Very lightweight	Lightweight
Taste and Texture	Most foods retain their taste and texture when rehydrated	Taste usually remain the same when rehydrated but the texture gets mushy
Drying Time	20-48 hours	4-12 hours
Rehydrating	5 minutes or less	3-20 minutes
Nutrient Content	Almost all nutrients remain	About 60% remain
Cost of Machine	Expensive	Cheap
Practicality	Easy process, but machines are loud and require some maintenance	Simple to learn and machines are easy to care for.

Again, neither method is “better” than the other – it depends on your goals and budget. For example, I love dehydrated fruit leather but prefer freeze-dried fruits in my cereal.

To learn more about dehydrating food, read this complete guide to dehydrating every food type.

What Types of Foods Can Be Freeze Dried?

What Foods Don’t Freeze Dry Well?

While you can freeze dry these foods, they don’t always come out well.

• Greens like spinach, kale, and lettuce: They end up wilted and soggy.
• Raw vegetables: You generally need to cook or blanch veggies first, or they will be very tough when freeze-dried.
• Very sweet fruits like peaches: You can still freeze dry them; they just take a very long time because their sugar content is so high.
• Big pieces of food: It will take a very long cycle. Plus, the texture will be weird, and it will take a long time to rehydrate.
• Fruits with tough skins: The tough skin on fruits like cherry tomatoes and grapes makes it difficult for moisture to get out of the fruit. The solution? Cut the fruits in half before you put them in your freeze dryer!
• Very watery fruits: Fruits like watermelon don’t work well. Once all the water is removed, there is almost nothing left. They lose their structure, and you end up with a powder.

Foods which CANNOT Be Freeze Dried

There are two types of foods that cannot be freeze-dried:

1. High-fat foods, such as peanut butter, fatty meat, breakfast sausages, avocado, and mayo.
2. Foods with a lot of sugar, such as jams and sweet relish.

If you try to freeze dry fatty foods, the fat will melt. You will end up with a disgusting greasy coating inside your freeze dryer machine!!!

As for sugary foods, the issue is that sugar binds to water. So, the water will get trapped inside any sugary foods. Natural fruits are generally okay (though very sugary fruits will take a long cycle). Don’t try to freeze dry jams or jellies, though.

Shelf Life

Freeze dried foods have all their moisture removed. Without moisture, bacteria and mold cannot grow – the food can last for decades. This is why packages of freeze-dried foods often list their shelf life of 25+ years.

However, there is moisture in the air. If you store your foods in baggies or jars, some moisture from the air will re-enter the food. Light and heat will also cause the food to degrade. Eventually, the food will start to go bad.

To keep their freeze-dried foods from going bad, companies will package them in air-tight bags with all the oxygen removed. Once you open the packaging, you’ll need to use the food within 1 year.   If it’s damp outside, the food might only last a week or two!

So, it’s safe to say that home freeze-dried foods won’t last more than a year if they aren’t packaged properly. If you want to use freeze drying for long-term food storage, you’ll have to take the time to store it properly.

How to Package Freeze Dried Foods for Long-Term Storage

If you want your home freeze dried foods to last 25+ years, you’ll need to ensure that humidity, oxygen, and light aren’t reaching them. The easiest way to do this at home is:

1. Put the food in Mylar bags
2. Add oxygen absorbers
3. Seal the bags
4. Keep the bags somewhere safe from rodents and damage

You can read a detailed description of how to do this here in our post about using mylar bags for food storage. The process is the same for dehydrated foods and freeze dried foods.

Another option is to put the food in canning jars with oxygen absorbers. This is good if you plan on rotating through the freeze dried foods within a year or two. For emergency planning, you wouldn’t want to rely on glass jars.

Downsides of Home Freeze Drying Machines

Home freeze dryers are cool and arguably the best way to preserve food. But, before you buy a home freeze dryer, you need to know about the downside;

1. The Machines Are Huge!

Even the smallest dryers are about the size of a mini-fridge. They are also VERY heavy. If you want to share it with another family, you’ll need to rig a wheeled cart for the freeze dryer. Otherwise, you’ll break your back trying to move it.

2. They Are Loud

Harvest Right freeze dryers are loud – about the level of a vacuum cleaner. When running, you’ll probably want to keep it somewhere like your basement or garage.

3. Maintenance Required

When a machine costs as much as a used car, you should expect it to require some maintenance. You’ll need to regularly maintain the freeze dryer, mainly with the vacuum pump. You’ll need to:

• Change the oil after every 5-7 batches
• Do a power flush after every 10-12 batches
• Clean the interior of the machine regularly

4. Oil Spraying

One common problem is that oil can spray. This is because the oil level in the pump is finicky and hard to get perfect.

Once the machine is turned on, the oil level will increase a bit because of motion. The hot oil can then mist or splatter all over the place. This also happens if the pump malfunctions and can’t create a vacuum.

This problem is so common that Harvest Right recommends putting a sock over the vent to prevent oil spray. It is still messy though, and you’ll need to continually check the oil level between batches to avoid spraying. There is also an option of paying more for an oil-free pump, which would prevent this problem altogether.

5. Home Freeze Dryers Cost a Fortune

Compared to other home food preservation methods, freeze drying costs a fortune. Even the smallest machines cost as much as a used car to buy.

This leads us to;

Are They Worth the Cost?

The biggest downside to home freeze dryers is the cost. At the time of writing, the cheapest Harvest Right model is $1995. The mid-sized is $2495, and the large size is $3195.

But packages of freeze-dried foods are also costly. So, I did some math to determine how long it would take for a Harvest Right freeze dryer to pay for itself.

First, I looked at the cost of cans of freeze-dried beef, strawberries, and peas.

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#10 Can of Freeze-Dried Beef

• Typically costs about $45 (for pure meat – not the cheap meat, which is basically fillers)
• Rehydrated, you get about 4.4lbs of beef
• You are paying about $10.22 per pound of rehydrated beef
• By comparison, fresh beef costs about $5/lb in supermarkets

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#10 Can of Freeze-Dried Strawberries

• Typically costs around $25
• Rehydrated, you get about 5lbs of strawberries
• You are paying about $5 per pound of rehydrated strawberries
• By comparison, fresh or frozen strawberries typically cost about $2.50/lb in supermarkets

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#10 Can of Freeze-Dried Peas

• Typically costs around $22
• Rehydrated, you get about 3.3lbs of peas
• You are paying about $6.67 per pound of rehydrated peas
• By comparison, fresh or frozen peas typically cost about $1.50/lb in supermarkets 

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Based on these three products, we can calculate that, on average:

• Cans of freeze-dried food cost $7.30 per pound of rehydrated food
• The supermarket price for this food averages $3.00 per pound.

Let’s say that you buy the medium-sized Harvest Right freeze dryer. It holds 7-10lbs (or 8.5lbs average) per run. Now let’s say that you use it once per week on average.

So…

• 8.5lbs of food x 52 batches = 442lbs of food
• The average price per pound for supermarket food is $3 per pound. So, you paid $1326 for the actual food. The price of the dehydrator is about $2495. That means the cost of the DIY freeze-dried foods is $3821.
• Buying this amount of freeze-dried food would have cost you approximately $3,227 (442lbs x $7.30).

*Bear in mind that these are rough calculations. Many variables (like whether you buy in bulk, grow your food, seasons, food prices where you live, cost of electricity…) will affect the ROI.

Based on these calculations, buying cans of freeze-dried foods is cheaper. And that’s without even factoring in the cost of electricity, oil, time, and storage bags/oxygen absorbers!

However, a home freeze dryer DOES pay off…

• If you use it more than once per week on average
• After the first year
• You grow your food or buy fresh foods in bulk at a discount
• If you are freeze drying meals since these tend to be much more expensive per weight than single ingredients.

The average machine should perform for many years, and as a long-term investment, they can certainly offer value for money.

Too Expensive for You Now?

I recommend you see if you can split the cost with another family. You can take turns using it.   The freeze dryer will pay off much faster, with the initial costs divided in half.

Or, you can wait until the cost of home freeze dryers gets cheaper. Remember when home computers used to cost over $1000? As the technology advanced and PCs became more popular, the costs dropped drastically.

You could also look for a used freeze drying machine. However, I don’t like to buy expensive equipment that is no longer covered by a warranty. You have no idea whether the former owner took good care of the freeze dryer. If it breaks after you buy it, there’s nothing you can do. New freeze dryers are pricey – but at least they are covered by a warranty.

Best Home Freeze Dryer Machines

Right now, there is only one brand making freeze dryers for home use – Harvest Right. The other machines available are primarily for laboratory or commercial use.

You have three options for Harvest Right freeze dryers. They are all straightforward to use (just load the trays and turn it on).

You will have to do some basic maintenance – mostly changing/filtering the oil – but that is easy to learn and easier than maintaining your lawnmower.

Small Harvest Right Freeze Dryer

You only have three trays with this small freeze dryer, so won’t be able to do more than 7lbs of food at once.

However, this model is portable and won’t take up too much space. Note that the oil pump sits outside the machine, which also takes up some room.

Features:

• 4-7lbs of fresh food per batch
• Freeze dry up to 840lbs of food annually
• Holds 3 trays
• 5″ W x 18.5″ D x 25″ H
• 61lbs plus 35lb oil pump
• 110-volt outlet
• Comes with 3 trays, Mylar bags, oxygen absorbers, and an impulse sealer
• One-year limited warranty
• Starts at $1,995

Harvest Right

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Medium Harvest Right Freeze Dryer

For most people, this is probably the best option. It doesn’t cost much more than the small freeze dryer but has 4 trays – meaning that you can freeze dry a lot more food at once. It is pretty heavy, though, so you’ll want to build a cart for moving it around.

Features:

• 7-10lbs of fresh food per batch
• Freeze dry up to 1,450lbs of food annually
• Holds 5 trays
• 18″ W x 21.25″ D x 28.5″ H
• 112lbs plus 35lb oil pump
• 110-volt outlet
• Comes with 4 trays, Mylar bags, oxygen absorbers, and an impulse sealer
• One-year limited warranty
• Starts at $2,495

Harvest Right

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Large Harvest Right Freeze Dryer

The large model is the way to go if you want to freeze dry food from your garden or share the freeze dryer with other families.

You can freeze dry up to 2,500lbs of food annually. If you are already going this big, you might consider paying extra for the oil-free pump. It will save you a lot of time filtering and refilling the oil!

Features:

• 12-16lbs fresh food per batch
• Freeze dry up to 2,500lbs of food annually
• Holds 5 trays
• 25 ” W x 23.75″ D x 30.75″ H
• 138lbs plus 35lb oil pump
• 110-volt outlet
• Comes with 4 trays, Mylar bags, oxygen absorbers, and an impulse sealer
• One-year limited warranty
• Starts at $3,195

Harvest Right

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